Product Description
OEM Aluminium Double Flange Timing Belt Pulley With Type 2gt 3gt
Synchronous belt pulley transmission is composed of an annular belt with equidistant teeth on the inner peripheral surface and a belt pulley with corresponding teeth. During operation, the belt teeth mesh with the tooth slots of the belt pulley to transmit motion and power. It is a new belt transmission that integrates the respective advantages of belt transmission, chain transmission and gear transmission.
Product Parameters
Product | standard timing belt pulley & idler pulley |
Customized | OEM, drawings or samples customized |
Teeth type | Normal Torque Drive Type:MXL,XL,L,H,XH,XXH High Torque Drive Type:S2M,S3M,S5M,S8M,HTD2M,HTD3M,HTD5M,HTD8M,P2M,P3M,P5M,P8M High Precision Position Drive Type:2GT,3GT,5GT,8YU Light Load Drive Type:T5,T10,T20 Heavy Load Drive Type:AT5,AT10,AT20 |
Basic shape | Type A,Type B,Type D,Type E,Type F,Type K |
Adaption | Adapt to 1/4 inch,5/16 inch,1/2 inch, 3/8inch, 2/25inch, 1/5inch belt |
surface treatment | Natural color anodizing,Black anodizing,Hard anodizing,Ni-plating,Blackening |
Material | 6061(aluminum),S45C(45# steel),SUS304(Stainless steel) |
Bore | Pilot bore, Taper bore and Customized bore. |
Tolerance Control | Outer diameter ±0.005mm  Length dimension ±0.05mm |
Standard | DIN, ISO/GB, AGMA, JIS |
Teeth Accuracy | DIN Class 4, ISO/GB Classs 4, AGMA Class 13, JIS Class 0 |
Weight | Max 15Tons |
testing equipment | projecting apparatus,salt spray test,durometer,and coating thickness tester,2D projector |
producing equipment | CNC machine,automatic lathe machine,stamping machine,CNC milling machine,rolling machine,lasering,tag grinding machine etc. |
Machining Process | Gear Hobbing, Gear Milling, Gear Shaping, Gear Broaching,Gear Shaving, Gear Grinding and Gear Lapping |
Application industry | Robot industry,Medical industry,Making machine industry,Automation industry,3C industry equipment,Packaging industry,UAV industry,New energy industry. |
Company Profile
Hefa group adheres to the German precision transmission design and manufacturing technology, and has more than 20 years of experience in the gear manufacturing field. The 4 companies have more than 40000 square CHINAMFG of standard plants, more than 600 professional technicians, more than 500 sets of precision equipment and 19 related technical patents, forming a complete production, sales and service integration system. The company passed ISO9000 quality management system certification in 2009.
Packaging & Shipping
lead time | 10-15 working days as usual,30days in busy season,it will based on the detailed order quantity |
Delivery of samples | by DHL,Fedex,UPS,TNT,EMS |
FAQ
Main markets | Southeast Asia, North America, Eastern Europe, Mid-East, West Europe |
How to order | *You send us drawing or sample |
*We carry through project assessment | |
*We give you our design for your confirmation | |
*We make the sample and send it to you after you confirmed our design | |
*You confirm the sample then place an order and pay us 30% deposit | |
*We start producing | |
*When the goods is done,you pay us the balance after you confirmed pictures or tracking numbers | |
*Trade is done,thank you! |
Certification: | CE, ISO |
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Pulley Sizes: | Type A |
Manufacturing Process: | Forging |
Material: | Carbon Steel |
Surface Treatment: | Polishing |
Application: | Chemical Industry, Grain Transport, Mining Transport, Textile Machinery |
Samples: |
US$ 15/Piece
1 Piece(Min.Order) | |
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Customization: |
Available
| Customized Request |
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Are there different types of double pulleys, and how do they vary in applications?
Yes, there are different types of double pulleys that vary in design, construction, and functionality, each with specific applications. Here is a detailed explanation of the various types of double pulleys and how they vary in their applications:
1. Fixed Double Pulleys:
– Fixed double pulleys, also known as static double pulleys, have both pulleys on a common axle or shaft, fixed in position relative to each other. These pulleys do not rotate independently of each other. Fixed double pulleys are commonly used in simple lifting or pulling applications where the direction of force remains constant. They provide mechanical advantage by dividing the load between the two pulleys and allow for efficient load movement in a single direction. Fixed double pulleys are commonly used in basic rigging setups, general lifting tasks, and simple mechanical systems.
2. Swivel Double Pulleys:
– Swivel double pulleys, also called rotating double pulleys, have pulleys that can rotate independently of each other. They are designed with a swivel mechanism that allows the pulleys to rotate around a central axis. Swivel double pulleys offer increased versatility and flexibility in rigging applications. The independent rotation of the pulleys enables rescuers or riggers to change the direction of the applied force, adjust the angle of the load, and manage complex rope configurations. Swivel double pulleys are commonly used in rescue operations, industrial rigging, rock climbing, and other applications requiring dynamic movement and directional control.
3. Tandem Double Pulleys:
– Tandem double pulleys, also known as stacked double pulleys, consist of two pulleys arranged in a tandem configuration, stacked vertically one above the other. The tandem design allows for increased mechanical advantage by creating multiple stages of pulley systems. Tandem double pulleys offer greater lifting power and are commonly used in heavy-duty rigging and lifting operations. They are ideal for scenarios where extremely heavy loads need to be lifted or pulled with reduced effort. Tandem double pulleys find applications in construction, industrial settings, and specialized lifting operations.
4. Prusik Minding Double Pulleys:
– Prusik minding double pulleys are designed with special features to accommodate the use of Prusik knots or other friction hitches. These pulleys have additional side plates or flanges that prevent the Prusik knot from jamming against the pulley body. Prusik minding double pulleys are commonly used in rescue operations and climbing systems where self-locking knots like the Prusik knot are utilized for friction-based progress capture. These pulleys allow for efficient ascending and descending while maintaining proper rope management and minimizing wear on the Prusik knot.
5. High-Efficiency Double Pulleys:
– High-efficiency double pulleys are specifically designed to minimize friction and increase overall system efficiency. They feature ball bearings or roller bearings in the pulley sheaves, reducing the friction between the rope and the pulley, thus optimizing power transmission. High-efficiency double pulleys are commonly used in scenarios where maximum mechanical advantage and minimal energy loss are critical. These pulleys find applications in rescue operations, highline systems, and any rigging setup where efficiency is paramount.
6. Compact Double Pulleys:
– Compact double pulleys are designed to be lightweight, compact, and portable without compromising strength and functionality. These pulleys are often made from lightweight materials such as aluminum or composite materials. Compact double pulleys are suitable for applications where weight and size restrictions are important, such as mountaineering, backpacking, or emergency rescue kits. They offer a balance between strength, portability, and versatility.
7. Specialty Double Pulleys:
– Specialty double pulleys encompass a range of pulleys designed for specific applications or unique requirements. These can include pulleys with specialized features like integrated progress capture mechanisms, auxiliary attachment points, or pulleys designed for specific rope diameters. Specialty double pulleys are used in specialized rescue operations, industrial rigging, and other specific scenarios where the pulley’s unique features cater to the specific needs of the operation.
In summary, different types of double pulleys, such as fixed, swivel, tandem, Prusik minding, high-efficiency, compact, and specialty pulleys, offer varying designs and functionalities. They are utilized in a wide range of applications, including general lifting, rigging operations, rescue scenarios, climbing systems, and industrial settings. Understanding the different types of double pulleys allows rescuers, riggers, and climbers to select the appropriate pulley for their specific application, optimizing performance, efficiency, and safety.
How does the arrangement of double pulleys affect their mechanical advantage?
The arrangement of double pulleys, also known as block and tackle systems or two-sheave pulleys, plays a crucial role in determining their mechanical advantage. Here is a detailed explanation of how the arrangement of double pulleys affects their mechanical advantage:
The mechanical advantage of a double pulley system is directly influenced by the number of supporting strands or “parts” of rope that are in tension. The arrangement of double pulleys refers to the configuration of pulley wheels and the path of the rope or cable within the system.
1. Fixed Pulley Arrangement:
– In a fixed pulley arrangement, one pulley is fixed to a stationary object, such as a beam or an anchor point, while the other pulley is attached to the load. The rope or cable forms a continuous loop, passing over the fixed pulley and then over the movable pulley attached to the load. This arrangement does not provide any mechanical advantage in terms of reducing the force required to lift the load. However, it changes the direction of the force, allowing for easier pulling or lifting in a different direction.
2. Movable Pulley Arrangement:
– In a movable pulley arrangement, both pulleys are attached to the load. The rope or cable forms a loop, with one end attached to a fixed point and the other end passing over the movable pulley and then attached to the load. This arrangement provides a mechanical advantage by dividing the load weight between two strands of rope. As a result, the force required to lift the load is halved compared to lifting it directly. The mechanical advantage in a movable pulley arrangement is expressed as “2:1”, indicating that the load is divided equally between the two supporting strands of rope.
3. Compound Pulley Arrangement:
– A compound pulley arrangement consists of multiple pulleys arranged in a combination of fixed and movable pulleys. The rope or cable passes over several pulleys, alternating between fixed and movable pulleys. This arrangement increases the mechanical advantage by increasing the number of supporting strands. For example, a compound pulley system with two fixed pulleys and one movable pulley provides a mechanical advantage of “3:1”, meaning the load is divided among three supporting strands of rope, reducing the force required to lift the load by one-third.
4. Multiple Blocks or Tackle Systems:
– Multiple blocks or tackle systems involve combining several double pulley arrangements to achieve even higher mechanical advantages. By incorporating additional pulleys and supporting strands, the mechanical advantage can be further increased. For instance, a system with two movable pulleys and two fixed pulleys arranged in a “4:1” configuration divides the load weight among four supporting strands, reducing the force required to lift the load by one-fourth.
It’s important to note that while the arrangement of double pulleys affects the mechanical advantage, it also impacts the distance the rope or cable must be pulled to move the load. As the mechanical advantage increases, the distance required to lift the load also increases. This trade-off between force and distance is inherent in pulley systems and should be considered when selecting the appropriate arrangement for a specific lifting task.
In summary, the arrangement of double pulleys, whether fixed, movable, compound, or multiple blocks, directly influences their mechanical advantage. The arrangement determines the number of supporting strands and the division of load weight, resulting in a reduction of the force required to lift the load. Selecting the appropriate arrangement is crucial to optimize the mechanical advantage based on the specific lifting requirements and constraints.
What types of ropes or cables are typically employed with double pulleys?
When using double pulleys, various types of ropes or cables can be employed depending on the specific application and load requirements. Here is a detailed explanation of the types of ropes or cables typically used with double pulleys:
1. Synthetic Fiber Ropes:
– Synthetic fiber ropes, such as nylon or polyester ropes, are commonly used with double pulleys. These ropes offer several advantages, including high strength-to-weight ratio, flexibility, and resistance to abrasion. They are lightweight and easy to handle, making them suitable for a wide range of lifting and rigging applications. Synthetic fiber ropes are commonly employed in industries such as construction, marine, and recreational activities.
2. Steel Wire Ropes:
– Steel wire ropes, also known as steel cables or wire cables, are frequently used in heavy-duty applications where high strength and durability are required. These ropes consist of multiple strands of steel wires twisted together to form a strong and resilient cable. Steel wire ropes offer excellent tensile strength and resistance to corrosion, making them suitable for demanding environments such as mining, construction, and material handling industries.
3. Polypropylene Ropes:
– Polypropylene ropes are lightweight and have good resistance to chemicals, water, and UV radiation. They are commonly used in applications where low weight and buoyancy are desired, such as water sports, marine applications, and lightweight lifting tasks.
4. Manila Ropes:
– Manila ropes are made from natural fibers derived from the abaca plant. They offer good strength and are resistant to abrasion. Manila ropes are commonly used in applications where a traditional and natural fiber rope is preferred, such as decorative purposes, landscaping, and light to medium lifting tasks.
5. High-Strength Synthetic Ropes:
– In certain heavy-duty applications, high-strength synthetic ropes like Dyneema® or Spectra® are employed with double pulleys. These ropes are made from ultra-high molecular weight polyethylene fibers and offer exceptional strength, low stretch, and lightweight properties. They are commonly used in industries such as offshore, mining, and heavy lifting, where superior performance and safety are critical.
It’s important to consider the specific characteristics and properties of ropes or cables when selecting the appropriate type for a double pulley system. Factors such as load capacity, working conditions, environmental factors, and desired flexibility or rigidity should be taken into account to ensure safe and efficient operation.
editor by CX
2023-12-14