Product Description
Product Description
Conveyor pulley can be divided into drive pulley (head pulley) and turn around pulley (tail pulley), drive pulley is the main part for transmitting the power : smooth surface and rubber surface, and rubber surface can be classified into smooth rubber surface, herringbone rubber surface and CZPT rubber surface to meet different technical requirements. Averting pulley can be classified into smooth rubber surface and smooth steel surface.
According to the structure style, the 2 type pulley can be divided into 3 light duty, medium duty and heavy duty.
All the pulley adopt integrated bearing housing which is lubricated and filled with grease and has 2 kinds: iron casting and steel casting, the shaft is made of 45#steel, the shell adopt weld assembly.
Conveyor drive pulley Based on the above design, the pulley is reasonably structured, convenient type selected, performance reliable, long lifespan
Conveyor drive pulley are of stable structure, good performance and long operating life. They can work normally in dusty, wet and muddy environment.
Turning Pulley.
The turning pulley is used for changing the direction of the belt running or increasing the wrap angle between the conveyor belt and the driving pulley .As per different carrying capacities,the bend pulley can be divided into 3 calegories:light duty,medium duty and heavy duty.The pulley which is used for extending the contact surface,is usualy used for below or equal to 45 degree bending.The surface treatment of the bend pulley can be smooth steel surface and flat rubber lagging
Detailed Photos
produce facility
Product Parameters
| drive pulley technical data | |||
| Type | Belt width(mm) | Standard Diameter(mm) | Length(mm) |
| Drive Pulley | 500 | 500 | Length of the pulley depends on the belt width of the conveyor |
| 650 | 500~630 | ||
| 800 | 630~1000 | ||
| 1000 | 800~1150 | ||
| 1200 | 800~1150 | ||
| 1400 | 1000~1350 | ||
| 1600 | 1150~1600 | ||
| 1800 | 1150~1800 | ||
| 2000 | 1350~2000 | ||
| 2200 | 1600~2200 | ||
| 2400 | 1800~2400 | ||
| Bend Pully | 500 | 250~500 | |
| 650 | 250~630 | ||
| 800 | 250~1000 | ||
| 1000 | 250~1600 | ||
| 1200 | 250~1600 | ||
| 1400 | 315~1600 | ||
| 1600 | 400~1600 | ||
| 1800 | 400~1600 | ||
| 2000 | 500~1600 | ||
| 2200 | 630~1600 | ||
| 2400 | 800~1600 | ||
Packaging & Shipping
Company Profile
HangZhou Port Shipbuilding & Machinery Industry Co., Ltd (RPIC) are a comprehensive group enterprise which is engaged in the design, manufacture, installation and maintenance of port bulk-handling equipment. Our company has the Third-level Qualification of Machinery & Electrical Equipment Installation Enterprise and First-Level Qualification of Equipment Maintenance Enterprise. Our company has already passed ISO9002: 2000, ISO14001 and OHSMS18001 system certification.
The business of our company covers the design, manufacture, installation and maintenance of steel structure projects, belt conveyor system projects, port auxiliary equipment, port handling equipment and their accessories. The main products of our company include traveling stackers, running mechanisms of portal cranes, belt conveyors, idler rollers, pulleys, grabs etc.
The products and services of HangZhou Port Machine Engineering Co., Ltd. Spread all over domestic and overseas port industry, electric power industry, metallurgy industry, energy industry, cement industry, food industry, paper industry, etc.
With professional technical teams, exquisite processing equipment, modern management systems and convenient transportation, our company adheres to the business philosophy of “integrity and innovation, working hard to manufacture high quality products and constructe excellent projects, providing customers with value-added services”.
The quality control is carried out throughout the whole production process. We pursue perfection in the design and production of each product. With advanced processing equipment, we are committed to providing superior quality products and services.
RPIC is a leading professional bulk material conveying system equipment supplier. The capacity of conveying equipment can reach 10, 000t/h.
RPIC is a professional equipment installation and maintenance service provider which has the First-level Qualification of the Equipment Maintenance Enterprise.
Our products are well sold to Europe, Australia, America, Asia and African.
We welcome all companies to contact us for business negotiation
Our Advantages
Advantage of Drive Pulley
* Drive pulley is the main component of the belt conveyor transmission power, its way to drive the belt conveyor is with single pulley, double-pulley and multi-pulley.
* Pulley operation is stable, with reliable quality, maintenance-free.
* The design of pulley should fully consider the force condition at all points.
* Pulley structure should be in accordance with the force to use different structural design and manufacturing.
Advantage of Bend Pulley
* Bend pulley is mainly used to change the direction of the conveyor belt or to press the conveyor belt to increase the angle with the drive pulley.
* Bend pulley is equipped with a compact structure, light weight, low occupancy, reliable performance, beautiful appearance with safe and convenient use.
* It can still work properly in large dust, wet mud and other harsh conditions.
successful cases
our certification
FAQ
1.Q: Your bearing type and brand usually use?
A: Large clearance C3 ZZ type deep ball bearing with LYC, NSK, SKF,FAG etc. According to customer’s requirements.
2.Q: How is your Payment Term?
A: T/T or L/C. Another payment term we can also discuss.
3.Q: Can you customize it?
A: We support customization according to your request.
4.Q: What’s the MOQ?
A: 1 piece.
5.Q: What’s the production capacity of your pulley and belt conveyor?
A: pulley 1,000 pcs/year.
6.Q: What’s your pulley’s lifespan?
A: Our pulleys have a long lifespan with good performance and usually make sure 30000 to 50000 hours under the normal site and operation.
Three basic types of pulleys, their applications and ideal mechanical advantages
There are 3 basic types of pulleys: movable, fixed and compound. Each has its advantages and disadvantages, and you should be able to judge which type is best for your needs by looking at the table below. Once you have mastered the different types of pulleys, you can choose the right pulley for your next project. Now that you have mastered the 3 basic types, it is time to understand their applications and ideal mechanical advantages.
describe
The stress characteristics of a pulley depend on its size and construction. These stresses are derived by comparing the stress characteristics of different pulley designs. Stress criteria include static and fatigue strength analyses and specify maximum stress ranges. Stresses are calculated in a 3D stress field, including radial, tangential and axial stresses. The stress characteristics of pulleys are critical to the design and manufacture of industrial machines.
The principal stresses on the pulley shell are distributed in the tangential and hoop directions, close to the centerline of the pulley. If the pulley has a wide face, the axial stress occurring near the shell/disk junction can be large. The stress distribution was determined using British Standard BS5400 Part 10: Stresses at the shell and end disc connections for infinite fatigue life.
Another type of composite is a pulley with a belt section. Such structures are well known in the art. The corresponding help chapters for these elements contain detailed descriptions of the internal structure of these components. Chamfers between pulleys can also be defined using multiple tapers, with a smaller taper extending from midpoint 44 to large diameter 42. Additionally, the pulley can have multiple taper angles, and as the pulley moves away, the taper angle is from the center.
type
A pulley system uses a rope to move the object and 1 side of the rope to lift the load. The load is attached to 1 end of the pulley, while the other end can move freely in space. The force applied to the free end of the rope pulls the load up or down. Because of this, the mechanical advantage of the movable pulley is 2 to one. The greater the force applied to the free end of the rope, the greater the amount of movement achieved.
There are 3 common types of pulleys. The cast-iron variety has a rim at the front and a hub at the back. The arms of the pulley can be straight or curved. When the arms contract and yield instead of breaking, they are in tension. The top of the pulley centers the belt in motion and is available in widths ranging from 9mm to 300mm.
The rope, hub and axle are mounted on the pulley. They are common and versatile mechanical devices that make it easier to move or lift objects. Some pulleys change the direction of the force. Others change the magnitude. All types of pulleys can be used for a variety of different applications. Here are some examples. If you’re not sure which type to choose, you can find more resources online.
application
The applications for pulleys are almost limitless. This simple machine turns complex tasks into simple ones. They consist of a rope or chain wrapped around a wheel or axle. Using ropes, 1 can lift heavy objects without the enormous physical exertion of traditional lifting equipment. Some pulleys are equipped with rollers, which greatly magnifies the lifting force.
When used properly, the pulley system can change the direction of the applied force. It provides a mechanical advantage and allows the operator to remain separate from heavy objects. They are also inexpensive, easy to assemble, and require little lubrication after installation. Also, once installed, the pulley system requires little maintenance. They can even be used effortlessly. Despite having many moving parts, pulley systems do not require lubrication, making them a cost-effective alternative to mechanical lifts.
Pulleys are used in many applications including adjustable clotheslines in different machines, kitchen drawers and motor pulleys. Commercial users of pulley systems include cranes. These machines use a pulley system to lift and place heavy objects. They are also used by high-rise building washing companies. They can easily move a building without compromising its structural integrity. As a result, many industries rely on technology to make elevators easier.
Ideal mechanical advantage
The ideal mechanical advantage of a pulley system is the result of rope tension. The load is pulled to the center of the pulley, but the force is evenly distributed over the cable. Two pulleys will provide the mechanical advantage of 2 pulleys. The total energy used will remain the same. If multiple pulleys are used, friction between pulleys and pulleys reduces the return of energy.
Lever-based machines are simple devices that can work. These include levers, wheels and axles, screws, wedges and ramps. Their ability to work depends on their efficiency and mechanical superiority. The ideal mechanical advantage assumes perfect efficiency, while the actual mechanical advantage takes friction into account. The distance traveled by the load and the force applied are also factors in determining the ideal mechanical advantage of the pulley.
A simple pulley system has an MA of two. The weight attached to 1 end of the rope is called FA. Force FE and load FL are connected to the other end of the rope. The distance that the lifter pulls the rope must be twice or half the force required to lift the weight. The same goes for side-by-side pulley systems.
Materials used in manufacturing
While aluminum and plastic are the most common materials for making pulleys, there are other materials to choose from for your timing pulleys. Despite their different physical properties, they all offer similar benefits. Aluminum is dense and corrosion-resistant, and plastic is lightweight and durable. Stainless steel is resistant to stains and rust, but is expensive to maintain. For this reason, aluminum is a popular choice for heavy duty pulleys.
Metal can also be used to make pulleys. Aluminum pulleys are lightweight and strong, while other materials are not as durable. CZPT produces aluminium pulleys, but can also produce other materials or special finishes. The list below is just representative of some common materials and finishes. Many different materials are used, so you should discuss the best options for your application with your engineer.
Metals such as steel and aluminum are commonly used to make pulleys. These materials are relatively light and have a low coefficient of friction. Steel pulleys are also more durable than aluminum pulleys. For heavier applications, steel and aluminum are preferred, but consider weight limitations when selecting materials. For example, metal pulleys can be used in electric motors to transmit belt motion.
cost
Replacing a tensioner in a car’s engine can cost anywhere from $90 to $300, depending on the make and model of the car. Cost can also be affected by the complexity of the pulley system and how many pulleys are required. Replacement costs may also increase depending on the severity of the damage. The cost of replacing pulleys also varies from car to car, as different manufacturers use different engines and drivetrains.
Induction motors have been an industrial workhorse for 130 years, but their cost is growing. As energy costs rise and the cost of ownership increases, these motors will only get more expensive. New technologies are now available to increase efficiency, reduce costs and improve safety standards.
The average job cost to replace an idler varies from $125 to $321, including labor. Parts and labor to replace a car pulley can range from $30 to $178. Labor and parts can cost an additional $10 to $40, depending on the make and model of the car. But the labor is worth the money because these pulleys are a critical part of a car’s engine.
